When using mechanical equipment, we need to have some common sense, which can help us quickly solve the problems of mechanical equipment. Similarly, the same is true for our paper cup machine. Therefore, this article will show you how to solve problems with your paper cup machine, as well as how to test and maintain it.
Failure 1: Paper cup breakage
When the paper cup machine is working and the paper cup breaks, first check if the paper cup supply system is normal. If you find that the paper is jammed, you need to clean it in time to make sure that other paper is not affected in the paper cup supply system. This can avoid the problem of paper cup breakage and ensure the normal operation of the machine.
Fault 2: Stuck paper cups
A jammed paper cup may have paper that is not flat enough or bulging. In this case, you need to first stop the paper cup machine, then remove the paper cup and check the location of the jam. If it is found that the paper is not flat or bulging enough, the paper needs to be replaced or the paper supply system needs to be adjusted to ensure a smooth supply of paper to avoid the problem of jammed paper cups.
Turning the paper adsorption unit: The paper cup dispenser not turning may be a result of a fault in the main circuit, a fault in the drive motor or a fault in the transmission mechanism. Here, the following steps need to be performed:
(1) Check the power connection: Make sure the power connection of the paper cup dispenser is normal and check if the power supply is working properly.
(2) Check the transmission mechanism: Check the transmission mechanism of the paper cup machine, including gears, belts, etc., to ensure that they are not loose, broken or damaged.
(3) Check the driving motor: check whether the motor driving the paper cup machine is normal. This can be determined by observing the motor for sound or vibration. If the motor does not run, it may be necessary to check for damage to the motor connections, switches and the motor itself.
(4) Check the main circuit: If no problems are found in the above steps, then the main circuit may be faulty. In this case, the main circuit board, fuses and other components need to be checked. If they are damaged or faulty, they need to be repaired or replaced.
Dropping of chassis: If the paper cup machine is used for a long period of time or is not operated properly, the chassis may fall off. If this happens, the machine needs to be placed on a flat surface, the screws removed using a wrench, and the chassis repaired or replaced. during maintenance, care needs to be taken to ensure a smooth connection between the chassis and the machine.
Damaged cutting blades: When the cup machine is used for a long period of time or when thicker cups are cut, the cutting blades may become dull or damaged. In this case, the machine needs to be shut down and the cutting blades replaced. When replacing the cutting blade with a new one, you need to pay attention to the mounting direction of the blade and the distance between the blade-holder.
Failure of electronic components: When the paper cup machine is in use, the electronic components may malfunction, such as confusion, broken circuits, etc., which will seriously affect the use of the machine. If the electronic components are malfunctioning, they need to be repaired or replaced according to the guidance of professionals, do not disassemble or assemble them by yourself.
Check the paper cup supply system: Check the paper cup supply system to make sure they are not loose, broken or damaged. Also, check that the paper is smooth and the paper supply is stable.
Check the cup forming system: Check the cup forming systems to make sure they are not loose, broken or damaged. Also, check that the molds are clean and that there are no paper scraps or foreign objects stuck in them.
Check the control system: Check the control system of the paper cup machine, including PLC and touch screen, to make sure they are working properly. If they are malfunctioning, you need to check the circuit boards, fuses and other components. If damaged or malfunctioning, they need to be repaired or replaced.
Regular Cleaning: It is important to clean the High Speed Intelligent Paper Cup Machine regularly you can use mild detergent and a soft brush to clean the outside of the machine, the control panel and other parts. Be sure to disconnect the power supply while cleaning and avoid spraying water directly onto circuit boards or electrical components.
Maintenance Of Transmission Components: Inspect transmission components, such as gears and belts, to make sure they are not loose, broken or damaged. If they are faulty, they need to be replaced promptly.
Lubricate components: Some paper cup dispenser drive components require periodic lubrication to ensure proper operation. Refer to the owner's manual for proper lubrication methods and types of lubricants.
Update software: If the paper cup dispenser has upgradable control software, it is recommended that you periodically check to see if the latest version of the software is available and follow the manufacturer's instructions for upgrading.
Check various sensors: Paper cup machines are usually equipped with multiple sensors for monitoring and controlling operations. Regularly check the working condition of these sensors to ensure that they are working properly and are not contaminated or malfunctioning.
Train operators: Ensure that operators are properly trained and understand the correct use and operating procedures. This will help reduce the risk of misuse and damage.
Regular inspections and maintenance: Regularly inspect the various components of the paper cup machine, such as the electrical system, the hydraulic system (if any) and other critical components. If problems are found, they need to be repaired or replaced promptly.
When the paper cup machine is not in use, it needs to be well-maintained to avoid a decline in the efficiency of the machine.
Paper cups specifications:
150-180 pcs/min
2-12oz (75-300ml) (mold exchangeable)
Paper cups specifications:
50-60 pcs/min
190-320 GSM single/double PE/PLA coated paper
Paper cups specifications:
200-240pcs/min
8-22oz(250-650ml)